Spirits

Industrial Automation for Distilleries
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Not much has changed for distilleries since the Prohibition era.

You struggle to track inventory.
We think you should know exactly how much grain you are using and where it is in the process.
Your scheduling is a headache.
How long has this batch been in fermentation? Is that vessel ready? It's a never-ending calculation.
You don't have real-time data.
You either have to make a call or walk down to the plant floor yourself.
You still use paper logs and excel.
We promise there is a better way to track lab data, quality checks, and production.
Can you relate?
RECLAIM YOUR TIME

CONTROL YOUR CRAFT

Automate and track your distillation process from grain to bottle for better quality, efficiency, and planning.

Brewery manufacturing Process Automation Automate existing or new equipment to improve quality and consistency. Integrate existing equipment to provide common control and reduce change-over time.
tracking Inventory & Traceability

Measure and record the volume and path of product moving through distillation. Track specific ingredient lots at each stage from grain to bottle.

beer Batching & Recipe Management Maintain your recipes with version control in one central location, manage vessel occupancy, and enable automatic continuous batching.
noun_analytic_3207944 Plant Data Replace paper and excel records with real-time measurements and production data stored in one central location. Get accurate, up-to-date history, trends and reports.
efficiency Packaging Efficiency (OEE)

Track quality, efficiency and production rate in real-time and use the data to spot problem areas and improve your performance. 

noun_report_1236833 TTB Reporting

Easily track tank movements, water additions, and bottling records and quickly generate associated quality reports.

noun_tools_1599865 Maintenance Management (CMMS)

Minimize downtime with streamlined maintenance and features such as auto ticket generation, escalation, and detailed downtime records.

WHAT CUSTOMERS ARE SAYING

Our process is simple.

We like to call it 5D just because we're nerds.
Asset 6
DEFINE
 
• Project Kickoff Meeting
• Clearly define objectives
• Develop project schedule
Asset 7
DESIGN

• Design entire solution
• Provide technical drawings
• Design Review Meeting

Asset 8
DEVELOP

• Write the code
• Review at 30/60/90%
• Panel quality check

Asset 9
DEMONSTRATE

• Integrated testing of software and panels
• Factory Acceptance Test

Asset 10
DELIVER

• Deliver & install system
• Site Acceptance Test
• Team training
• Go live!

When we're finished, there will be no limit to how far you can scale your business. With all your systems talking to each other, you'll be able to plan ahead, make improvements, and focus on making more awesome-tasting stuff.

CASE STUDY

7 FourRoses Logo 7_TS_small-2

Four Roses Bourbon Says Goodbye to Excel

Historic Four Roses Bourbon distillery upgrades from manual data entry to a full track and trace MES system.

Read More
Four Roses Bourbon

READY TO TAKE CONTROL?

As a top integrator in Ignition, set the bar for our industry in functionality and user experience. No matter how complex your process is, we are ready to help! Talk to one of our experts today.

SCHEDULE A CALL