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Controls & Automation

Drive efficiency from the ground up with control systems integration for the plant floor.

Illustration of man using a controls on the plant floor in front of a machine.

Controls & Automation

Drive efficiency from the ground up with control systems integration for the plant floor.
Illustration of man using a controls on the plant floor in front of a machine.

Take control of your plant

MES and IIoT have completely transformed plant operations across industries. But before you can fully leverage these cutting-edge technologies, you need to lay down a solid foundation — and that’s where Vertech’s automation solutions come in.

Leveraging readily available off-the-shelf components and key software platforms, we create custom control systems for your automation project, whether it’s a new build or upgrading legacy systems.

From PLC and HMI/SCADA programming to control panel design and beyond, we use industry-standard products to modernize your hardware, software, and network infrastructure, maximizing the long-term return on your investment.

The result? Improved efficiency, reliability, and safety for your operations.

Our technology toolkit
Inductive Automation logo.
Rockwell Automation logo.
Canary Technologies logo.
Flow Software logo.
CSIA logo.

Our capabilities

Process Control

With our process automation systems, you can confidently say, “it’s all under control!” Our turnkey solutions are designed to fit your process and meet your objectives.

Legacy System Upgrades

WithOut with the old, in with the innovative. We can transform your obsolete or aging control systems into secure, seamlessly connected technology platforms that increase productivity. We're experienced in upgrading Allen Bradley PLC-5 and SLC-500, Modicon Compact, Siemens S-5, and other legacy controllers.

SCADA, HMI, & PLC Programming

Being a control freak isn’t always a bad thing. With our solutions, you can monitor and control all of your equipment in real time from a central location, operator screen, or mobile device, and keep everyone in the loop with status and alarm notifications.

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ISA-88 Batch Control

Our ISA-88 batch control systems allow you to quickly integrate new systems with existing equipment while ensuring consistent product quality. Plus, we separate the code from the manufacturing process so operators can quickly configure the entire line using pre-saved configurations. Work smarter, not harder!

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Electrical & Control Panel Design

Get amped about panel design and fabrication. We provide detailed drawing packages for electrical panels and master control panels (MCPs), along with on-site documentation services for existing wiring.

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Field Implementation

Let us handle the tough stuff. Our onsite field technicians take care of the entire implementation process, including instrumentation installation, network terminations and testing, I/O terminations and loop checks, and SCADA and control system commissioning.

Our 5D Process

Our engineers work with you to determine the most effective approach, define machine functionality in detail, and design and program a system to do the job, keeping you involved and informed via our structured 5D process.

Define

We define objectives and expectations early, then clarify requirements in our initial kick-off meeting to ensure a successful project outcome.

Design

We design a system that meets your goals by providing network drawings, data maps, UX/UI concepts, and features for every screen.

Develop

Your solution is developed by our team using a systematic process. You are kept in the loop with reviews along the way, to give your team a voice in the details.

Demonstrate

Software is tested throughout the development process. You'll join workshops, review the system, and be part of the deployment process.

Deliver

After ensuring that the system is reliable and easy to operate, we conduct User Acceptance Testing and enjoy a celebratory happy hour!

Project Success Stories

Versatile overview screens designed for Warren County Water District.

Warren County Water District

Vertech harnessed the power of Ignition Perspective to significantly enhance the SCADA system and improve operations across 131 separate stations for Warren County Water District.

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A DEPCOM location set up with the help of Vertech which enables operators to monitor all plants nationwide 24/7.

DEPCOM Power

Solar energy is a growing industry, but utility-scale solar power plants can present many challenges for a traditional SCADA system.

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AriZona Beverages manufacturing facility running smoothly with Vertech's MES and batching system for high volume production.

AriZona Beverage

This world-class automation solution includes an ISA-88-compliant batch control system that interacts with every level of the automation stack, from device control to ERP.

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Why Vertech

A Vertech team member sitting next to a smiling client as they work together.

We have a solid track record of building bulletproof controls and automation solutions, incorporating both modern and legacy tech into a holistic system that works the way you need it to. Our experience spans a wide variety of industries, including water/wastewater, manufacturing, solar, data centers, and food & beverage.

Plus, we’ll keep you involved and informed via our structured 5D process. You’ll be able to breathe easier knowing every detail is covered.

Ready to take control?

An illustration of Vertech team members working with technology to provide support for clients.

FAQs

What makes a successful automation project?

To ensure a successful automation project, you’ll need to:

  • Follow a proven methodology
  • Define your requirements
  • Take risk management into account
  • Establish and implement standards
  • Carefully plan and design before building

For more tips, download our white paper on successful automation projects.

How do I plan a control system migration?
As part of your planning process, you should perform a comprehensive system review, map your existing system, assess downtime possibilities, and break down your plan into smaller upgrade phases. Check out this blog post for detailed explanations of each step.
How will the implementation process impact my operations?
When it comes to upgrading systems that control your critical processes, we roll out implementation strategically to avoid shutdowns and service interruptions. SCADA upgrades are performed methodically to ensure hidden functionality is captured, legacy data is retained if possible, and new features are balanced with operator familiarity and training.
How can I reduce risks during a control system migration?

To reduce risk, be sure to decide on your approach (hardware-only or hardware and software), prioritize the upgrades that are most important, and create a comprehensive upgrade plan that includes risk identification and mitigation strategies. 

For a deeper dive into risk mitigation, download our white paper, 5 Risk Mitigation Techniques for Control System Upgrades.

How do I write a successful request for quote (RFQ) for an automation project?

As you create your RFQ, be sure to provide design documents upfront (to avoid “system discovery” costs) and describe any tangential systems or ancillary tools that should be included, either now or in the future. Explore more tips here.

How do I implement redundant PLCs?

First, research the manufacturer and model of PLC to ensure they support full redundancy. In addition to the second PLC, you’ll need a separate rack, separate power supply, and communication cards. Make sure your maintenance staff is trained and practiced in the recovery process after a controller failure. Explore more tips here.

Illustration of a man and woman manufacturer looking at charts and graphs representing an automation project.
WHITE PAPER

7 Secrets for Automation Project Success

This white paper provides an overview of seven practices manufacturers should look for in a systems integrator to ensure automation project success.

Download Now