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Spirits Distillery Automation

Automate your plant from grain to bottle with Vertech’s cohesive SCADA and MES systems.

Raise a glass to smoother operations

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200 MET Stations Designed & Installed
For distilleries producing at the highest level, automation is crucial. It's no longer practical for plant managers to spend hours scheduling batches, calculating inventory, and compiling reports in Excel. 

You need real-time data and process control, and Vertech is here to help.

Automate and track your distillation process from grain to bottle with a cohesive SCADA and MES system. With a clear view of your entire plant, you can plan ahead, make improvements, and focus on making more awesome-tasting stuff. Cheers to that!
Dashboards and screens shown across multiple devices, including a mobile phone, a laptop, and a desktop computer.
  • Beautiful, Intuitive Screens
  • Dialed-In KPIs with Real-Time Reporting
  • Automated Batch Scheduling & Process Control

Distillery automation starts here. Drink it all in.

Process Automation (SCADA)

From distillation to bottling, quality and consistency are key. We can help you automate and integrate both new and existing equipment to provide common control and reduce change-over time.
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Inventory & Traceability

You shouldn’t have to guesstimate raw materials and production volume. Our solutions enable you to easily measure and record the volume and path of specific ingredient lots and products at each stage, from grain to bottle.

Batching & Recipe Management

Manage your secret formula with our secret formula: solutions that allow you to maintain your recipes in one central location, manage version control and vessel occupancy, and enable automatic continuous batching.
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Plant Data

Excel records are so last century. Step into the present with real-time measurements and data stored in one central location for an accurate, up-to-date view of your production.

Efficiency & Overall Equipment Effectiveness (OEE)

Optimization requires more than just intuition. With our solutions, you can track quality, efficiency, and production rate and easily identify where your performance can improve.

Alcohol & Tobacco Tax & Trade Bureau (TTB) Reporting

Say goodbye to reporting headaches. Easily track tank movements, water additions, and bottling records, and quickly generate associated quality reports to comply with TTB requirements.

Maintenance Management (CMMS)

Don’t let downtime keep you up at night. Get back up and running fast with streamlined maintenance, automatic ticket generation, escalation, and detailed downtime records.

Manufacturing

Plant floor automation and efficiency solutions.

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We Design Solutions that Work for You

Real-Time Data

View your entire plant activity at a glance. Simplify decisions and reporting with accurate, unified data. 

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Future-Proof Solutions

We design bulletproof systems that allow for process flexibility and future expansion.
Learn more about Ignition

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Integrated Operations

Our automation solutions connect with your existing software and legacy systems for a seamless experience.

A smiling man wearing an apron looks at data on a tablet in a distillery.

What our clients are saying

An Ignition-based system composed of multiple screens for each phase of distillation, created for Four Roses Bourbon.
“Before the system was implemented, we relied on paperwork to track everything. I now have records of everything that goes on — tank transfers, [start and end] times, weight readings, inventory readings — and I have it all in real time.” 
Frank Corea Plant Engineer, Four Roses
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Performance dashboard created for Anchor Brewing.
“The operator screens enabled our operators and supervisors to get a quick idea at a glance of generally how the run is going and if you are on track to finish production on time. From the manager screens, I was able to keep an eye on things from my office and see if there is a problem that is going on so I can make needed changes.”
Anchor Brewing Packaging Supervisor
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Some of Our Clients
Anchor Brewing logo
Four Roses Bourbon logo
Cold Spring Brewing logo
E&J Gallo Winery logo
The Wine Group logo
Two Roads Brewing Company logo

Why Vertech?

Two Vertech team members in an office, one sitting at a desk in front of a computer, and the other standing behind.
As a top integrator in Ignition and more, we set the bar for our industry in functionality and user experience. Brass tacks, our solutions just work. When we're finished, there will be no limit to how far you can scale your business. And with all your systems talking to each other, you'll be able to plan ahead, make improvements, and focus on making more awesome-tasting stuff.
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Case Study

Four Roses Bourbon

Four Roses Bourbon upgraded its production visibility with an automated Track & Trace and OEE solution on their distillery and high-speed bottling line.

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Certified System Integrator Partner badge for Wonderware by Schneider Electric.
Canary Labs Certified Partner crest.
Inductive Automation Certified Premier Integrator badge for SCADA.
Four Sepasoft MES certification badges: OEE Downtime Gold Certified, Recipe/Changeover Certified, Track & Trace Gold Certified, and SPC Gold Certified.
CSIA certification badge.
Siemens Solution Partner badge.
Rockwell Automation silver-level system integrator partner badge.

Ready to take control?

No matter how complex your process is, we are ready to help! Send us a message.

An illustration of Vertech team members working with technology to provide support for clients.