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CASE STUDY

Well Field SCADA

Oil well field pumpjack beneath blue cloudy sky

Well Field SCADA with Ignition & Perspective

Vertech helped a well field operator upgrade their SCADA platform to provide real-time, enterprise-wide data clarity and scalability for the future.

420 Pumps
2 Treatment Facilities
30 Tanks
23 PLCs with varying protocols

Enterprise SCADA Streamlines Processes for Renewable Energy

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Project Overview

Oil well field pumpjack with sunset in background

Our client operated thousands of assets like pumps, tanks, generators, and other equipment spread out over a large geographic area. Over the years, new equipment had been installed by a variety of vendors using a wide range of automation technologies. Data collection was a challenge due to varying PLCs, HMIs, and communication protocols, as well as many unconnected assets. As a result, data was stranded in spreadsheets and home-grown database applications which made enterprise-level system performance analysis difficult and delayed reporting.

The Story

In the Beginning...

Our client sought a unified SCADA platform to centralize enterprise data, ensuring consistency and accessibility. With expertise and precision, we crafted an enterprise data platform architecture, piloting it at a single site. Our strategic goals included standardizing tag structures and screen visualizations for every asset type, consistently historizing data,  enabling remote alarming, and creating a mobile interface for field operations. We further enhanced efficiency by providing robust, enterprise-level reporting and dashboarding for management oversight.

The Challenge

An oil and gas well field client needed one common SCADA platform to bring enterprise data together in a common location and in a standardized format.

The Solution

Vertech’s use of Inductive Automation’s Ignition and related solutions help the well field operator digitally transform their systems.

Requirements

Institute one common SCADA platform to bring enterprise data together and provide enterprise-level reporting and dashboards for management.

Technology Used

  • Ignition 8.0
  • Ignition Perspective Module
  • Ignition Vision Module
  • KepServerEX 6
  • SQL Server 2016

The Results

After evaluating several software platforms, Vertech chose Inductive Automation’s Ignition 8.0 for this enterprise level system. Ignition’s data-centric model and unlimited client licensing structure provide the foundation for a functional and scalable system. The central enterprise architecture includes network connections to each site, remote tag providers from each site, and a local database for application data. Each site has a local database containing application and historical data.  The enterprise-level system obtains historized data via the remote tag provider connections.

The Ignition Vision module was used to develop all desktop user interfaces, creating a standard template for future site additions. An Enterprise user can drill down to any asset or site through a well-organized navigational structure and view real-time process data at several specified organizational levels. Enterprise-level users can also view high-level dashboards with aggregated data for assets, sites, site areas, or devices. At the site’s local Ignition 8.0 installation, users can view all process screens, dashboards, and real-time data associated with that particular site.

We developed an user-friendly mobile app  using the Ignition 8.0 Perspective Module, which functions on the enterprise-level to aggregate data from individual sites to a user’s mobile device. We then built Perspective mobile screens templates to keep the color, style, and layout for every asset consistent. Since Perspective uses HTML5, the application runs on a web browser session with clean graphics and mobile-responsive screen resizing for seamless operator experience. Perspective also allows managers to look at high-level data while still being able to drill down to see specific device data. The app provides user authentication and component security, tag read/write capability and control, and the ability to view and acknowledge alarms. Using Perspective’s integrated geolocation feature, we developed a method to organize alarms based on the alarming devices’ distance from a user’s mobile device. This provides information and alerts to each operator using their location and proximity to each asset.

Sample Ignition SCADA Alarming UI Screen with Mobile Interface courtesy of Inductive Automation

Vertech installed the enterprise-level system and developed a pilot project for one geographic area. All assets in this area are now connected into a common database, meeting the information needs of both management and operators. Managers can view high-level performance information using dashboards available from their desktop or phone. Operators can view individual asset processes and performance data, and receive real-time alerts for any problems. Everyone on the team is now operating with the same set of information presented in a way that makes sense to their role. Most importantly, we instituted a scalable SCADA platform that is capable of building out the remainder of the enterprise and providing a common standard as new equipment is added in the years to come.

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If you'd like to learn more about how we can improve your operations, get in touch! We love a good challenge and we're ready to help.

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